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Our remarkable achievements in comprehensive BIW projects are highly admired by clients.
Our experienced engineers pursue a chain of quality engineering from simultaneous engineering upto quality tuning after production launching.
IC ENGINEERING provides the optimum system by originating the most effective assembly concept and by procuring the most suitable tooling from the world.
The extensive services in software (manufacturing engineering) and hardware (system building) are our noticeable advantages.
Ex.1) Execution planning of new model launching, Passenger car (North America)
- Manufacturing process study of panel forming and BIW assembly
- Dimensional quality engineering for single parts and BIW
- Layout study
- Development of equipment standards
Ex.2) Line modification planning for model change and production capacity increase (Asia)
- Welding and handling robot access study
- Robot off-line programming and cycle time verification
- Ergonomics study for manual operations
- Logistics study including pallet design, layout, supply routing, etc.
Ex.3) Full turn-key-base project of additional model launching, passenger car (Europe)
- Process planning, line modification planning, development of detail equipment specifications
- New equipment (die, jig, welder, etc.) procurement for main and sub lines
- Construction for additional model launching
- Line modification for production capacity increase
- Change to full automated welding processes
- Production launching/post-launching assistance
Ex.4) Quality and productivity improvement in stamping shop (Asia)
- Investigation against issues and Kaizen planning
- Supervising activities of quality improvements
- Die transferring system, local procurement
- Blank sheet automatic feeding system, local procurement
